Research Journal of Biotechnology

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Evaluation of sugarcane-based byproducts media for improvement in production of Bacillus thuringiensis israelensis

Gopinathan C. and Hana mol K.E.

Res. J. Biotech.; Vol. 21(1); 262-268; doi: https://doi.org/10.25303/211rjbt2620268; (2026)

Abstract
This study optimized Bacillus thuringiensis israelensis (Bti)-based biopesticide production using cost-effective substrates molasses, jaggery and sugarcane juice, in batch and fed-batch fermentations. Molasses was pre-treated to hydrolyse sucrose into glucose and fructose using enzyme invertase, produced via solid-state fermentation using Aspergillus niger, enhancing substrate suitability. Bti growth was evaluated under varying substrate concentrations, aeration conditions and nutrient supplements. Fed-batch fermentation proved superior to batch fermentation, mitigating catabolite repression at high substrate concentrations and supporting enhanced growth and toxin production. Sugarcane juice at 10 g/L sugar concentration yielded the highest optical density (OD) in fed-batch mode. Calcium chloride supplementation (0.1%) further improved Bti biomass yield and sporulation.

Larvicidal assays against Aedes aegypti larvae revealed 90% mortality rate for media supplemented with sugarcane juice and molasses under fed-batch conditions with calcium chloride while 70% mortality was observed in batch fermentation. These findings highlight fed-batch fermentation as an efficient strategy to maximize Bti productivity and bioactivity. The study emphasises on the economic viability of using sugarcane-derived substrates, leveraging India’s position as the second-largest sugarcane producer globally. By integrating low-cost substrates and optimized fermentation, this scalable approach offers a sustainable solution for mosquito control programs.